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A Heavy Duty Shuttle Pallet Racking System is an advanced, semi-automated warehouse storage solution designed for high-density palletized goods. Mex Storage Systems is a well-known name in the domain as Heavy Duty Shuttle Pallet Racking System manufacturers and suppliers in Delhi, India. It improves storage capacity, optimises warehouse space, and improves material handling efficiency while reducing manual forklift operations.

How It Works

The system consists of:

  • Racking Structure – A robust, heavy duty framework designed to support large loads.
  • Motorised Shuttle – An autonomous, battery operated cart that moves along rails within the storage channels to transport pallets.
  • Forklifts – It is employed to unload and load the shuttle at the entrance of the storage system.

Process:

  • The pallet is loaded onto the shuttle by a forklift.
  • The pallet is moved deep into the racking system by the shuttle on its own.
  • To recover a pallet, the forklift picks it up after the shuttle returns it to the entry point.

It supports both FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) inventory methods, making it versatile for different warehouse operations.

Key Features

  • High Load Capacity – Designed for demanding uses, this can manage big, heavy pallets.
  • Maximum Space Utilisation – Minimizes aisle space, allowing for high density storage.
  • Increased Performance – Decreases forklift travel time and accelerates loading / unloading.
  • Increase Safety – Restricts forklift travel within racking, lowering accident hazards.
  • Smart Operation – Runs using a WMS (Warehouse Management System) or remote control.

Advantages

  • Optimised Warehouse Space – Increases storage density by utilising deep-lane storage.
  • Time and Labor Savings – Minimizes forklift movement and speeds up material handling.
  • Flexibility – Supports multiple product types and inventory strategies (FIFO/LIFO).
  • Durability – Designed for heavy industrial use with strong, corrosion-resistant materials.
  • Cost-Effective – It increases warehouse throughput while lowering operating expenses.

Ideal Applications

  • Cold Storage & Freezers – Ideal for temperature-sensitive goods.
  • Food & Beverage Industry – High turnover products requiring FIFO management.
  • Automotive & Heavy Equipment Storage – Large and bulky palletised goods.
  • Manufacturing & Distribution Centres – Large scale storage and quick dispatch operations.

Here are some of the Considerations Before Implementation

Initial Investment – Higher upfront cost compared to earlier racking systems.

Maintenance – Requires periodic checks and battery charging for the shuttle.

Warehouse Layout – Needs proper design planning for optimal efficiency.

Don’t Wait – Place Your Order Now

Mex Storage Systems is the finest Heavy Duty Shuttle Pallet Racking System Manufacturers and suppliers in India. It is a powerful, high density racking system that improve warehouse efficiency, maximizes storage capacity, and improves safety. It is ideal for industries requiring fast, reliable, and scalable pallet storage solutions.

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